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630T New Energy Vehicle Battery Shell Composite Hydraulic Press

Composite material new energy battery shell products have good appearance consistency. No painting is required after compression molding. It has the advantages of high strength, good impact resistance, high density, and good flame retardant properties. Compression molding composite material new energy battery shells usually use 500 tons, 630 tons, 800 tons, 1000 tons, 1200 tons, and other four-column hydraulic presses or frame hydraulic presses. The article introduces a 630-ton frame-type new energy battery shell molding hydraulic press.

description

The composite material new energy battery shell hydraulic press is mainly made of steel welded and treated with tempering vibration aging. The frame design has high rigidity and high precision after finite element analysis. It ensures the characteristics of small deformation of the machine. The equipment adopts a four-corner and eight-sided guide rail structure with high guiding precision and strong anti-eccentric load capacity. The slider guide is a four-corner and eight-sided rectangular guide rail, and the surface is high-frequency quenched with high precision and an adjustable gap.

The workbench can move up and down, greatly expanding the opening and closing height of the machine and making it more convenient to use. The workbench that moves forward and backward can also be specially customized. The solenoid valve is divided into a manual valve and an electric valve, which can be formulated according to different customer choices. The stroke height of the hydraulic cylinder can be customized according to customer requirements.

new energy battery shell hydraulic press-2

Features of the 630-ton frame hydraulic press for new energy battery shell molding:

1. The electronic control system adopts servo drive + PLC touchscreen control, which can realize automated production with low noise and energy consumption.

2. The hydraulic control system adopts an integrated two-way cartridge valve system.

3. A buffer cylinder is set on each side of the slider. Soft contact can be achieved during the punching operation to avoid damage to the fuselage and mold caused by vibration at the moment of the punching workpiece breaking, and the noise level can also be reduced.

4. The system adopts a fully automatic electric lubrication pump, which intelligently and continuously replenishes lubricating oil, reduces the wear of the guide rails, and extends the service life.

5. The side of the fuselage of the 630-ton frame hydraulic press for new energy battery shell molding is equipped with a safety support top rod, which plays a safety protection role in loading and unloading workpieces and maintenance rooms.

new energy battery shell hydraulic press-1

630-ton frame hydraulic press molded new energy battery shell process steps:

1. Prepare the prepreg for making a new energy vehicle battery shell, pre-press it, and press it into a regular shape.

2. Put the raw materials into the mold, put in the plastic airbag, start the 630-ton frame hydraulic press to close the mold, apply a certain constant pressure, and set a constant temperature. The 1630-ton frame hydraulic press is pressed and delayed within the designed time to allow it to solidify.

3. After the pressure is maintained and delayed, the 630-ton frame hydraulic press is started to open the mold. The product is in the cold zone, and the sample can be directly removed from the mold.

4. The product needs to be cleaned after demolding, and the residual plastic is scraped off with a steel brush or a copper brush and is blown clean with compressed air. The symmetrical product is polished to make the surface smooth and tidy.

Application of new energy battery shell composite hydraulic press:

You can rest assured that you will buy 630 tons of new energy vehicle battery shell composite hydraulic press from Zhengxi Factory. This composite molding hydraulic press is used for new energy vehicle battery shells. It can also be used for compression molding of other thermosetting/thermoplastic materials, including BMC, DMC, GMT, LFT-D, and LFT-G. Such materials are widely used in ships, automobiles, building materials, electric power appliances, electronic communications, rail transportation, home decoration and bathrooms, aerospace, and other fields. You are welcome to come to our factory to purchase composite hydraulic presses, and you can also enjoy our thoughtful service.

new energy battery shell

Optional configuration:

  • Industrial oil cooler/condensate circulation system
  • Mold changing trolley
  • Four-corner slow mold opening/four-corner leveling function
  • Up/down ejection function, external core pulling/ejection circuit.

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